I was tired of my Cortech saddlebags sagging so much, especially when I had them packed full for commuting to work. Gym bag, lunch, laptop and such. They unzip and expand so I might as well use it, right?
Grabbed two pieces of 1x12x3/16” steel and two pieces of 1/4” or 3/16” (I can’t remember) steel rod from the orange Depot. Cut the steel strips to length (about 12”) and drilled two holes to mount. Used the stock hardware and spacers. Heated and bent the steel rod to shape, by eye for the most part. I went back to the bike constantly with the bags mounted to make sure the shape was right.
Then I welded the rods onto the bars, ground down the monstrous boogers that I call welds down nice and smooth, and shot it with a few layers of gloss black.
They work great and I’m very pleased. I don’t really load them down that much, not compared to if they were hard bags, so I don’t think I need a cross bar for support. The stock is thick enough and I believe my welds were good enough that they aren’t going anywhere. I’ll monitor and add one or two if need be.