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Torque Values, Fluid Types/Quantities, Frequently Used


ULEWZ
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Nomenclature, Torque Value, Fluid Types/Quantities
Spark plug, 9.4 lb ft (13 Nm)
Spark plug NGK/CPR9EA9
Spark Plug gap 0.031 to 0.035 in. (0.8 to 0.9 mm)
Battery YTZ10S, 8.6 Ah, 190 cca (6L x 3.44W x 3.69H in.)
Cylinder head cover bolt, 7.2 lb ft (10 Nm)
Exhaust pipe nut, 14 lb ft (20 Nm)
Engine oil drain bolt, 31 lb ft (43 Nm) (I use snug, never tight)
Starter motor bolt, 8.7 lb ft (12 Nm)
Shift rod nuts, 5.8 lb ft (8 Nm)
Centerstand bracket bolt, 8.7 lb ft (12 Nm)
Engine mount bolts, 33 lb ft (45 Nm) (Used to mount frame sliders)
Shock mount nuts, 32 lb ft (44 Nm)
Upper handlebar holder bolt, 16 lb ft (22 Nm)
Lower handlebar nut, 29 lb ft (40 Nm)
Front wheel axle, 47 lb ft (65 Nm) (14mm Hex Socket)
Front axle pinch bolt, 17 lb ft (23 Nm)
Front brake caliper bolt, 25 lb ft (35 Nm)
Front brake disk bolt, 13 lb ft (18 Nm)
Rear brake disk bolt, 22 lb ft (30 Nm)
Steering Stem nut 80 lb ft (110 Nm)
Rear wheel axle nut, 108 lb ft (150 Nm) (27mm socket)
Rear wheel sprocket nut, 58 lb ft (80 Nm)
Sidestand nut, 35 lb ft (48 Nm)
Centerstand bolt, 35 lb ft (48 Nm)
Fork upper pinch bolt 19 lb ft (26 Nm)
Lower triple tree bolt 17 lb ft (23 Nm)
Oil Filter, officially, 12 lb ft (17 Nm), but I would use no more than snug so it will come off next time.
Oil Level without Filter, 2.54 US Qt (2.40 L, 2.11 Imp Qt)
Oil Level with Filter, 2.85 US Qt (2.70 L, 2.38 Imp Qt)
Brake Fluid DOT 4
Chain, 110 links, 525V10/DAIDO
Chain Slack, 0.20 to 0.59 in. (5.0 to 15.0mm) factory recommendation. Most use 1 in. to 1.25 in.
Fork Oil Level Left, 6.9 in. (174mm)(quantity 15.01 US Oz, 444 cm3, 15.66 Imp Oz).
Fork Oil Level Right, 6.9 in. (175mm)(quantity 14.57 US Oz, 431 cm3, 15.20 Imp Oz).
Radiator (top mount, two places) bolt M6 2 10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Radiator fan cover bolt M6 1 7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Radiator cap bolt M5 1 5 Nm (0.5 m·kgf, 3.6 ft·lbf)
Radiator stay bolt (lower mount bolt, one place) M6 1 10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Radiator Fluid quantity 2.04 US Qt (1.93 L, 1.70 Imp Qt)
Radiator Fluid, High-quality ethylene glycol antifreeze containing corrosion inhibitors for aluminum engines Mixing ratio 1:1 (antifreeze: water)
Clutch Cable 2PP-26335-01-00
2016 Oil Pan B56-13400-00-00 (side mounted drain bolt)
 
Notice I used lb ft and not ft lb as most torque wrenches improperly state.
Ft lb: is equal to the work done by one pound of force acting through a distance of one foot.
Lb ft: The correct one is the angular equivalent of linear force, torque is the tendency of a force to produce a rotation. Torque is the product of the force and the distance from the center of rotation to the point where the force is applied.
For all practical matters and in use, it will be considered the same.
Thanks for the assist jiffritz. :D
 
 
 
 
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A government which robs Peter to pay Paul can always depend on the support of Paul.
George Bernard Shaw (1856-1950)
Bikes:
2015 FJ-09, Seat Concepts seat cover and foam, Cal Sci medium screen, rim stripes, factory heated grips, Cortech Dryver tank bag ring, Modified stock exhaust, FlashTune with Graves fuel map, Cree driving lights, Aux power socket.
2012 Street Triple type R (Wifes)
2007 FJR1300 (Sold!)
 
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Thanks, Much appreciated. I like to hang this in my toolbox so I don't have to look through the manual every time I need a torque value.
Bill
2015 Heeled by the hands of Nel's @ 2WheelDynoworks
K-Tech forks and shock
lots of other expensive unimportant stuff.
The "Ex" 2003 FZ1
Ride more, worry less.
 
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Thanks Ulewz, could you also include Nm values please? Say, in (*)
Cheers
Steve
Convert.exe is your friend. Yes I will. ::) 
A government which robs Peter to pay Paul can always depend on the support of Paul.
George Bernard Shaw (1856-1950)
Bikes:
2015 FJ-09, Seat Concepts seat cover and foam, Cal Sci medium screen, rim stripes, factory heated grips, Cortech Dryver tank bag ring, Modified stock exhaust, FlashTune with Graves fuel map, Cree driving lights, Aux power socket.
2012 Street Triple type R (Wifes)
2007 FJR1300 (Sold!)
 
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The spec on the fork upper pinch bolts are 19 ft/lbs The lower fork pinch bolts are 17 ft/lbs
Thanks! ;) 
A government which robs Peter to pay Paul can always depend on the support of Paul.
George Bernard Shaw (1856-1950)
Bikes:
2015 FJ-09, Seat Concepts seat cover and foam, Cal Sci medium screen, rim stripes, factory heated grips, Cortech Dryver tank bag ring, Modified stock exhaust, FlashTune with Graves fuel map, Cree driving lights, Aux power socket.
2012 Street Triple type R (Wifes)
2007 FJR1300 (Sold!)
 
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Any chance you know the torque for the bolts holding the radiator? (to install the radiator guard). 
Radiator (top mount, two places) bolt M6 2 10 Nm (1.0 m·kgf, 7.2 ft·lbf) Radiator fan cover bolt M6 1 7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Radiator cap bolt M5 1 5 Nm (0.5 m·kgf, 3.6 ft·lbf)
Radiator stay bolt (lower mount bolt, one place) M6 1 10 Nm (1.0 m·kgf, 7.2 ft·lbf)
 
 
A government which robs Peter to pay Paul can always depend on the support of Paul.
George Bernard Shaw (1856-1950)
Bikes:
2015 FJ-09, Seat Concepts seat cover and foam, Cal Sci medium screen, rim stripes, factory heated grips, Cortech Dryver tank bag ring, Modified stock exhaust, FlashTune with Graves fuel map, Cree driving lights, Aux power socket.
2012 Street Triple type R (Wifes)
2007 FJR1300 (Sold!)
 
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Do you have the torque settings for the bolts on the rear sprocket?
Per the service manual, nuts are torqued 58 ft-lb (80Nm) in stages and in a crisscross pattern.  
Bill
2015 Heeled by the hands of Nel's @ 2WheelDynoworks
K-Tech forks and shock
lots of other expensive unimportant stuff.
The "Ex" 2003 FZ1
Ride more, worry less.
 
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Thank you jetfixer. The crisscross I understand. Can you detail what values are the stages at? Much appreciated.
Sorry I quoted the manual and I can see it might be confusing. No values, just tighten them evenly as you go bolt to bolt. Just don't over torque is the main thing.
Bill
2015 Heeled by the hands of Nel's @ 2WheelDynoworks
K-Tech forks and shock
lots of other expensive unimportant stuff.
The "Ex" 2003 FZ1
Ride more, worry less.
 
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