lather Posted May 28, 2023 Share Posted May 28, 2023 When I did my 600 mile oil change I bought a new crush washer for the oil plug but I could not get the old washer off of the bolt. Any one else experience this? I don't usually worry about replacing crush washers but the salesman offered me one when I asked fort a filter and figured why not. Anyway I boughta magnetic plug on Ebay and plan to install that next change. Link to comment Share on other sites More sharing options...
RaYzerman Posted May 28, 2023 Share Posted May 28, 2023 Switch up to Honda aluminum drain plug washers..... snug up to 18-20 ft. lbs. Will last you a long time unless you overtorque them and they wrap around the drain plug. Link to comment Share on other sites More sharing options...
TomTracer Posted May 29, 2023 Share Posted May 29, 2023 That crush can be a pita but it'll come off. Apply pressure in the remove direction while turning the plug opposite direction, unscrew it. Link to comment Share on other sites More sharing options...
robzilla Posted May 29, 2023 Share Posted May 29, 2023 I think I had that same issue when doing the first oil change at 600mi. I used a flat tip screw driver to pry off the old crush washer. Now that I've gone through 2 oil changes, so far no issues removing the old used crush washer. Link to comment Share on other sites More sharing options...
KrustyKush Posted May 29, 2023 Share Posted May 29, 2023 Single edge razor blade. That, or a good pocket knife. Something sharp to wedge between the flattened washer and the bolt head. Once you break that seal, it will screw right off. Link to comment Share on other sites More sharing options...
OldBikers Posted May 29, 2023 Share Posted May 29, 2023 Why reuse a used crush washer, They're to be replaced for every oil change, cheap insurance for a leak or stripped oil pan, about $0.10 each. How would a magnetic drain plug not use a crush washer? Link to comment Share on other sites More sharing options...
lather Posted May 29, 2023 Author Share Posted May 29, 2023 Thanks for the replies. I tried prying the old washer off witha small flat blade but could not get it off. I was afraid of damaging the threads if I tried any harder. The magnetic plug does use a crush washer. I just prefer the magnetic plug as it traps any metal particles. Link to comment Share on other sites More sharing options...
bwringer Posted May 29, 2023 Share Posted May 29, 2023 I've had to hold the plug in a vise and gently tap a knife blade (obviously don't use a knife you care about) in between the crush washer and the plug to create a little space, then pry with a screwdriver to finish the job. The crush washer is much softer steel, so there's no need to worry about damaging the threads on the plug unless you're really ham-fisted with the screwdriver. If you change them every time, they're usually not this hard to remove. Not sure why this one was such a pain, but that's just how it is sometimes. Link to comment Share on other sites More sharing options...
taylormade21 Posted May 29, 2023 Share Posted May 29, 2023 I use the orange plastic exacting knife blades. Little pressure up and down. Not really prying inward to the threads. Works every time. Link to comment Share on other sites More sharing options...
Bimbim18 Posted June 5, 2023 Share Posted June 5, 2023 I don't re-use the washers (except when I ran out one time) and buy them by the dozen. My 1st time it was stuck, Putty knife took it off easy. What seems to work well for me is I started dipping my finger in oil and giving a thin coat on both sides before putting it on and just cleaning it up with a rag after the plug is torqued down. 1 Link to comment Share on other sites More sharing options...
Premium Member DavidS Posted June 6, 2023 Premium Member Share Posted June 6, 2023 Don't re-use crush washers, they are disposable items and WILL start to leak over time..... AND, they are only about 50 cents each. Buy in bulk so you always have a bunch ready for your oil change. Link to comment Share on other sites More sharing options...
kilo3 Posted June 6, 2023 Share Posted June 6, 2023 Crush washers? Is this 1974? 1 Link to comment Share on other sites More sharing options...
Bimbim18 Posted June 6, 2023 Share Posted June 6, 2023 7 hours ago, kilo3 said: Crush washers? Is this 1974? Nope definitely not. I had a 75 and 76 firebird, 79 trans am and 67 Camaro. None of em used crush washers 😁. 1 Link to comment Share on other sites More sharing options...
Supporting Member roadrash83 Posted June 6, 2023 Supporting Member Share Posted June 6, 2023 10 hours ago, Bimbim18 said: Nope definitely not. I had a 75 and 76 firebird, 79 trans am and 67 Camaro. None of em used crush washers 😁. All of those cars had a stamped steel oil pans. Our bikes have a cast aluminum pans. Definitely not the same beast. He who dies with the most toys wins. Link to comment Share on other sites More sharing options...
Ride365 Posted June 7, 2023 Share Posted June 7, 2023 On 5/29/2023 at 8:13 AM, OldBikers said: Why reuse a used crush washer, They're to be replaced for every oil change, cheap insurance for a leak or stripped oil pan, about $0.10 each. How would a magnetic drain plug not use a crush washer? I have NEVER replaced the original crushwasher on any motorcycle drain plug I have owned over the decades, and have yet to have so much as a drip occur. 4 Link to comment Share on other sites More sharing options...
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